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In recent years, the European Plastics Manufacturers Association (APME) has reported a significant decline in the average weight of plastics used for packaging—down by 28% over the past decade. This reduction has led to an annual decrease of more than 1.8 million tons in the use of virgin plastics, contributing greatly to resource conservation. Among all types of packaging, flexible plastic films have proven to be the most effective, accounting for over 70% of these savings. In Europe, the total annual consumption of packaging materials is 66.4 million tons, with plastics making up 11.6 million tons, or about 17% of the total. These plastics are responsible for packaging nearly half of all goods.
Plastic flexible packaging offers numerous advantages that make it highly competitive compared to rigid alternatives. Its lightweight, soft texture, minimal waste, compact size, and cost-effectiveness per unit volume and weight make it a preferred choice across industries. The ongoing development of plastic materials focuses on enhancing performance, lowering costs, and improving environmental sustainability, ensuring its continued relevance in the market.
This innovation makes plastic flexible packaging one of the most efficient ways to reduce packaging weight. In fact, the weight reduction achieved through this method surpasses the benefits gained from recycling and reuse, which save around 1.5 million tons annually. As a result, it plays a crucial role in the sustainable use of resources.
According to the German magazine "Plastics," flexible plastic packaging holds a vital position in food packaging, having become deeply embedded in culture. Beyond its basic function, it helps protect products, reduces storage requirements, provides essential information to consumers, and improves the overall shopping experience. It also simplifies home management and enhances convenience in storage and transportation. For example, in developing countries, 30%-50% of food is lost during storage and transport, whereas in Western Europe, this figure is only 1%-2%. This efficiency has made flexible plastic packaging a key driver in the fast-growing packaging industry due to its excellent cost-performance ratio.
The growth rate of plastic flexible packaging consumption has consistently outpaced other packaging methods, including paper and rigid plastic packaging. According to a special report by the American Business Communications Corporation (BCC), titled "Change in the Plastics Flexible Packaging Industry," the global market for flexible plastic packaging was just 6.31 million tons in 2001. Today, the largest segment remains food packaging, which accounted for 1.68 million tons.
In summary, colorful and versatile flexible plastic packaging continues to replace traditional options, expanding its applications globally. With its reasonable pricing and eco-friendly benefits, it has become one of the fastest-growing sectors in the packaging industry. This trend is expected to continue in the coming years.
To enhance market competitiveness, flexible plastic packaging is evolving toward thinner, high-performance materials. The demand for multilayer composite films is growing faster than that for single-layer films. Advances in new plastic materials and processing technologies are driving innovation in this field. Films such as polyethylene and biaxially oriented polypropylene show the most promising future prospects.
With the development of new plastic grades, improvements in manufacturing techniques, and enhanced material performance, packaging solutions are becoming more efficient, cost-effective, and environmentally friendly. These advancements not only reduce material usage and costs but also meet increasing consumer demands for sustainability.