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Hi Doctor,

I’ve recently launched a new business specializing in equestrian gear, and one of my top-selling items will be leather saddles. These are bulky, delicate, and prone to scratches, so I’m looking for packaging solutions that can keep them safe. Any advice?

Warm regards, Susan

Hi Susan,

I totally get where you're coming from. High-value items like leather saddles require careful handling—especially since they’re both heavy and delicate. To protect the soft leather surface, I’d suggest wrapping each saddle in thick stretch wrap (pallet wrap) or placing them inside a large polythene bag. Not only is this material highly resistant to tearing, but it’s also waterproof, ensuring your product stays safe from moisture damage.

Once wrapped, the saddle should go into a sturdy double-wall corrugated cardboard box. Double-wall boxes are excellent at absorbing shocks during transit. You’ll also want to add some void fill material to stop the saddle from shifting around inside the box. For something as delicate as a leather saddle, air cushions are the best option—they fill empty spaces efficiently without creating unnecessary waste. Plus, they’re easy to use and provide superior protection compared to traditional packing materials. If you’re just starting out, consider investing in a Mini Air System. It’s the most cost-effective solution available in the UK, and you can compare prices using our handy tool to see exactly how much you could save. Air cushions are also great because they speed up the packaging process significantly—you won’t have to measure bubble wrap or deal with messy polystyrene shreds.

To further reduce the risk of damage during shipping, I recommend labeling the outer box with a “Handle with Care” sticker or some fragile tape. This will alert couriers to take extra precautions when handling your package.

Hope this helps! Best of luck with your business—it sounds like a fantastic venture.

Warm regards, The Packaging Doctor

Note: All packaging questions we receive are real inquiries from actual customers or potential clients.

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